Transcription

660 Tapping MachineSizes: 3- to12-inchBulletin No: 1000.005.06Version: 07.2015Cross Indexing No: n/aSupersedes: 1000.005.05 (06.2015)Model 660CModel 660C Tapping Machines can be eitherair or hydraulically operated and are used formaking pipe and tank taps from 3" to 12" (DN 80to DN 300). Its maximum working pressure is1,480 psi (100 bar) at 100 F (38 C). Its operatingtemperature is -20 F (-29 C) to 700 F (371 C)at 700 psi (48 bar) for intermittent service.Its maximum continuous rating is 350 F (177 C)at 1,025 psi (70 bar).Typical Tapping SetupThis model features a split-frame forlower maintenance costs and ease of packingreplacement.FeaturesThe basic machine includes:Lower-in crankMeasuring rodSplit-FrameRetainer rod pusherRing gasketBoring BarBleeder valve and nippleMotor adapterCutter HolderAdapterSet of bolts and nutsCutterLOCK-O-RING bypass gaugeGasketCapability to set LOCK-O-RING andLOCK-O-RING Plus completion plugsPilotOptions*T.D. Williamson is committed to providing youwith the exact product to assist you in planning,budgeting and meeting the specifications for yourindividual application needs. The following optionsare available:DescriptionTapping machines are used for makingconnections to pipelines, tanks, and plant pipingwithout shutdown and are used to make hot tapsin preparation for plugging machine applications.Tapping machines are also used to setcompletion plugs such as LOCK-O-RING orLOCK-O-RING Plus plugs after completion of hottapping and plugging operations.North & South America: 1 918 447 5000Data subject to change without notice./SANDWICH ValveDimensions not for construction unless certified./Model 660c Tapping Machine can beeither air or hydraulically operated withoptional dual drive.A flywheel can be installed on the tappingmachine. It enhances performance of thetapping machine due to inertia and reducedstress on the gears.Hydraulic feed system can be installed as anoption. It will assist technician to lower thecompletion plug during plug setting process.Europe / Africa / Middle East: 32 67 28 3611 Registered trademark of T.D. Williamson, Inc. in the United States and other countries./GasketSTOPPLE Fittingor Tapping FittingPipeline* For design code options not listed and additional sizes,consult your sales representative.Patented in the United States and in other countries.ISO 9001 CertifiedAsia Pacific: 65 6364 8520TM Trademark of T.D. Williamson, Inc. in the United States and other countries.www.tdwilliamson.com/ Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Dimensions and Part Numbers660 Tapping Machine1000.005.06 - p2Model 660COperating SpecificationsBoring Bar TravelTank Taps*Pipe Taps*LOCK-O-RING and LOCK-O-RING Plus Completion PlugsMax. Operating PressureMax. Operating TemperaturePowerFeed RateLower-In CrankLength without measuring rodLength with measuring rodMeets NACE specification* See note 5 in "Recommended Power Options" chart.42" (1,067 mm)3" through 12" (80-300 mm)3" through 12" (80-300 mm)4" through 12" (100-300 mm)1,480 psi (100 bar) at 100 F (38 C)700 F (371 C) at 700 psi (48 bar)**Hydraulic or Air MotorStandard .005" (.127 mm) per revolution/optional .003" (.076 mm) per revolution4-1/2 turns per inch (5.6 mm per turn)64-1/2" (1,638 mm)110-1/2" (2,087 mm)MR0175** For intermittent service only. Maximum continuous rating is 350 F (177 C) at 1,025 psi (70 bar).Operating options of the machine according to configuration by feed rate, type of drive and flywheel.For example, the tapping machine PN 12300061 will have standard feed rate, air motor drive and flywheel.Range of Tapping MachinesFeed RateTapping MachinePart NumberSlow(.003" / 2300065/Dimensions not for construction unless certified.Air MotorDriveSingle MotorDriveTandem MotorDriveFlywheel North & South America: 1 918 447 5000Data subject to change without notice.Standard(.005" / Revolution)Type of Hydraulic Drive/Europe / Africa / Middle East: 32 67 28 3611 Registered trademark of T.D. Williamson, Inc. in the United States and other countries./Asia Pacific: 65 6364 8520TM Trademark of T.D. Williamson, Inc. in the United States and other countries.www.tdwilliamson.com/ Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Dimensions and Part Numbers660 Tapping Machine1000.005.06 - p3Model 660CBasic Machine ComponentsLbs.Kg.Part NumberTapping machine body (standard feed)Tapping machine body (slow feed)Air motor drive unit*Single drive unit & control valve*Tandem drive unit & control valve*500500404510022722718204605- 1394- 00* These options will work with both feed rate tapping machines (slow and standard).Additional EquipmentLbs.Kg.Part NumberSkid*Hydraulic Power Unit and 50’ Hose (with oil)Manual Start/DieselElectric Start/DieselManual Start/GasElectric Start/GasHydraulic feed system for completion plug 546266272242250212105- 2017-000012303 42005- 2351-000005-2354- 000005-1366- 000005- 2376- 0000* If skid is not purchased with the tapping machine, there will be an additional crating charge; consult factory.Gasoline Power UnitNorth & South America: 1 918 447 5000Data subject to change without notice./Dimensions not for construction unless certified./Europe / Africa / Middle East: 32 67 28 3611 Registered trademark of T.D. Williamson, Inc. in the United States and other countries./Diesel Power UnitAsia Pacific: 65 6364 8520TM Trademark of T.D. Williamson, Inc. in the United States and other countries.www.tdwilliamson.com/ Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Dimensions and Part Numbers660 Tapping Machine1000.005.06 - p4Model 660CStandard Adapters for Gate ValvesASME Class 150 RF FlangeInches3ASME Class 300 RF FlangeASME Class 600 RF Flangemm80Lbs.54Kg.24Part Number06-6102-0003Lbs.55Kg.25Part Number06-6103-0003Lbs.57Kg.26Part Number06-6105-00034100572606-6102-0004 006 0008 02-0010 02-0012 *2159806-6103-001231514306-6105-0012* Will work on SHORTCUTT Valves, Bulletin 2010.000.00 Adapters for SANDWICH Valves & Ball Valves( Compatible to set LOCK- O- RING and LOCK-O-RING Plus Completion Plugs )ASME Class 150 RF FlangeASME Class 300 RF FlangeASME Class 600 RF FlangeInches4mm100Lbs.65Kg.29Part Number26-3205-0415Lbs.75Kg.34Part Number26-3205-0430Lbs.85Kg.39Part Number26-3205-04606150803626-3205- 06151004526-3205-06301305926- 7726-3205-0860102501707726- 3205-10152109526-3205- 626- 3205- 123037517026- 3205- 1260Cutter HoldersInches3&4mm80 & 100Lbs.2.5Kg.1Part ion Plug HoldersInchesmmASME ClassLbs.Kg.Part .5205-2650-040660011505-1386-0820 LOCK-O-RING Completion Plugs4- 16100-400 LOCK-O-RING Plus Completion Plugs4- 6100-1508-16200-400North & South America: 1 918 447 5000Data subject to change without notice./Dimensions not for construction unless certified./Europe / Africa / Middle East: 32 67 28 3611 Registered trademark of T.D. Williamson, Inc. in the United States and other countries./Asia Pacific: 65 6364 8520TM Trademark of T.D. Williamson, Inc. in the United States and other countries.www.tdwilliamson.com/ Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Dimensions and Part Numbers660 Tapping Machine1000.005.06 - p5Model 660CStandard Cutters & Pilot DrillsNominal Tap SizeInches mm380Actual Tap SizeInchesmm2-7/1667CuttersWt./Lbs. Wt./Kg.Part Number10.505-0001-0001Pilot DrillsWt./Lbs. Wt./Kg. Part Number1/20.205-0293-0001Spare U-RodsPart /21.005-0293-000500-1424-0008SHORTSTOPP Cutters & Pilot DrillsNominal Tap SizeInches mm4100Actual Tap SizeInches3-7/8mm98.4CuttersWt./Lbs. Wt./Kg.3-1/41Pilot DrillsPart Number05-0330-0004Wt./Lbs. Wt./Kg.1/20.2Spare U-RodsPart Number05-0293-0008Part 424-0003STOPPLE Cutters & Pilot DrillsNominal Tap SizeActual Tap SizeInches4mm100Inches3-15/1661505-15/16 150.882007-7/8102509-7/812300mm100CuttersPilot DrillsWt./Lbs. Wt./Kg.Part Number3-1/22 05-0329-0004Spare U-RodsWt./Lbs. Wt./Kg. Part Number1/20.205-0293-0008Part Number00-1424-001294 05-0329-000620.905-0293-000200-1424-0003200167 05-0329-000820.905-0293-000300-1424-0003250.82712 05-0329-001020.905-0293-000400-1424-000340-1/218 05-0388-00122-1/2105-0293-000500-1424-000811-13/16 300.1Split-frame FeatureThe frame assembly is split at the lower endso the lower section can be unbolted andremoved over the drive tube and boring bar,and the packing replaced.North & South America: 1 918 447 5000Data subject to change without notice./Dimensions not for construction unless certified./Europe / Africa / Middle East: 32 67 28 3611 Registered trademark of T.D. Williamson, Inc. in the United States and other countries./Asia Pacific: 65 6364 8520TM Trademark of T.D. Williamson, Inc. in the United States and other countries.www.tdwilliamson.com/ Copyright 2015 All rights reserved. T.D. Williamson, Inc.

Dimensions and Part Numbers660 Tapping Machine1000.005.06 - p6Model 660CRecommended Power Options for Tapping Size-On-SizeCutter SizeFeed Rate3"4"6"8"10"12"(0.005"/REV) F(0.005"/REV) DUAL HYD(0.003"/REV) AIR/HYDAAAAAA(0.003"/REV) DUAL HYDBBBBBBCCCCCCDDDDDDEEEEEEFFFFFFNotes:1. The following letters represent:A Carbon steel pipe SMYS (Specified Minimum Yield Strength) 30,000 to 50,000 psi maximum, tensile strength of 70,000 psi.B Carbon steel pipe SMYS 50,000 to 70,000 psi maximum, tensile strength of 90,000 psi.C Cast iron pipe. Cutting characteristics vary widely; hard to predict.D Chrome-moly, high temperature, steel pipe.E 300 series stainless steel pipe.F Flat-plate cuts using special cutters on the materials listed above (refer to Notes 3 and 4). Pilot drill must be through before cutter tooth engages material.2. The dual hydraulic drive features an ability to shift from high speed/low torque to low speed/high torque when tapping the larger diameter pipes and/orthe more difficult cutting steels.3. The table for selecting power options (above) is based on the latest TDW designs and past experience.The data should be used as a guideline. There have been, and will be, conditions which will not strictly follow the guidelines.4. Special cutters are available for flat plates, stainless steel pipe, cast iron pipe and other special conditions.5. When tapping a larger pipe or tank, the cutter will sometimes go through the flat-plate condition. For example, all teeth are cutting at the same time.This is the most power-consuming condition possible and special cutters may be required. Considering cutter size, diameter of cylinder, wall thickness,feed rates, different materials of construction, etc., there are many possibilities. The following table gives some examples of flat-plate conditions.Any pipe or tank with wall thicknesses greater than those shown will also be considered flat-plate.CutterSizeNom.Pipe x Wall/Nom.Pipe x Wall3"4" x .359"6" x .232"8" x .176"4"6" x .481"8" x .357"10" x .282"6"10" x .748"12" x .616"14" x .556"8"18" x .776"20" x .692"24" x .571"10"12"24" x .980"36" x .943"30" x .772"48" x .699"48" x .475"60" x .556"North & South America: 1 918 447 5000Data subject to change without notice.Nom.Pipe x WallDimensions not for construction unless certified./Europe / Africa / Middle East: 32 67 28 3611 Registered trademark of T.D. Williamson, Inc. in the United States and other countries./Asia Pacific: 65 6364 8520TM Trademark of T.D. Williamson, Inc. in the United States and other countries.www.tdwilliamson.com/ Copyright 2015 All rights reserved. T.D. Williamson, Inc.